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Outer Fabric
The outer fabric of puffer and down jackets is designed to provide durability, weather resistance, and style. Typically made from materials like nylon or polyester, it offers a lightweight yet robust layer that protects the insulation inside. Many outer fabrics are treated with a Durable Water Repellent (DWR) coating to resist light rain and snow.
For enhanced performance, some jackets feature ripstop weaves, which prevent tearing and increase durability in rugged conditions. These outer fabrics are carefully engineered to balance protection and breathability, making puffer and down jackets versatile for outdoor activities and everyday use.
Synthetic Insulation
Synthetic insulation in puffer and down jackets is a high-performance alternative to natural down. Made from polyester fibers, synthetic insulation mimics the structure of down clusters to trap heat effectively.
Its key advantage lies in its ability to keep warmth even when wet, making it ideal for damp or unpredictable weather. Synthetic insulation is also durable, hypoallergenic, low-irritant, low cost and easy to maintain.
Popular options like PrimaLoft and Thinsulate are lightweight and compressible, ensuring comfort without adding bulk. This insulation is a go-to choice for outdoor enthusiasts seeking all-weather reliability.
Natural Duck & Goose Insulation
Natural down insulation is renowned for its exceptional warmth and lightweight properties, making it a premium choice for puffer and down jackets.
Sourced from the soft under-feathers of ducks or geese, down creates thousands of tiny air pockets that efficiently trap and retain body heat.
This insulation offers an outstanding warmth-to-weight ratio and excellent compressibility, allowing jackets to pack small and feel light. Ideal for cold and dry climates, natural down provides unmatched comfort and performance for outdoor and everyday use.
Template Sew
A template sew is a precise pattern or blueprint used in the manufacturing process to ensure accurate cutting, stitching, and assembly of the jacket.
It includes detailed outlines for each panel, as well as markings for seams, pockets, and insulation compartments. The template ensures consistency in sizing, fit, and design across multiple jackets, while also optimizing fabric usage to minimize waste.
Down Filling Machine
We use down filling machine in the production of high-quality down jackets. It automates the process of evenly distributing down insulation into the jacket’s compartments, ensuring consistent warmth and loft. The machine precisely measures and fills the down, minimizing waste and reducing human error.
This results in jackets that are lightweight, well-insulated, and comfortable. By using a down filling machine, manufacturers can improve efficiency and maintain quality control.